Posts Tagged ‘productivity improvement’

Get Connected! Top 3 Reasons to Join the Machine Truth & OEE Linkedin group

 

1) Get advice:

On OEE:

• Solicit feedback on your OEE measurement strategy

• Get advice on what to include (and not include) in your OEE calculations

• Seek suggestions on how to uncover ‘low hanging fruit’ to improve your OEE

On Real-time Visibility between the Shop Floor and Corporate:

• Inquire about best practices on feeding real-time production data into the ERP system

• Request feedback from peers on your data collection process

2) Network and share best practices:

Interact with other manufacturing professionals. Post questions and find out what your peers are doing to improve operational excellence. Through Q&A and content sharing, build your network of ‘go to people’ for advice and feedback.

3) Research:

Access materials such as white papers, case studies, OEE calculators and research reports – all helpful resources in the planning and execution of your operational excellence initiatives.

Sign up today: http://www.linkedin.com/groupRegistration?gid=2209488 and capitalize on the opportunity to make connections and increase overall manufacturing performance.

 

 

Michael Dedrick

Michael Dedrick is the Marketing Campaign Specialist at Shoplogix Inc.
Follow us on Twitter @shoplogix
Join our Machine Truth Blog on Linkedin

 



Golden State Foods Drives Manufacturing Productivity Boost with New Automated Performance Management System

Golden State Foods Improves Operational Efficiency with Plantnode® Enterprise Deployment.

Mississauga, Ontario, June 24, 2010 – Food manufacturer and distributor Golden State Foods (GSF) has selected and implemented Shoplogix Plantnode® Enterprise manufacturing software to increase performance transparency and improve production efficiency across the company’s manufacturing operations.

GSF recognized that in order to get true production visibility they had to implement an automated real-time data collection and analysis solution. “We knew that real-time data would help us improve performance,” says Mike Milligan, Vice President of Operations. “For example, with manual data, we could never see ‘starved’ conditions where the machines were waiting for product. We could not really tell if this was an issue. Only major events are recorded in a manual system but the reality is there are all kinds of short intervals that are never captured.”

When deciding on a real-time performance management solution, GSF narrowed down the field to Shoplogix and one other provider for a “bake-off” to evaluate each vendor’s solution on two machines for 30 days at the Conyers, GA plant. Shoplogix beat out the competition to win GSF’s business. “Shoplogix was easier to install and configure; it was only a few wires,” says Milligan. “We had truthful information immediately, saw performance improvements right away and Shoplogix support was superior.”

With Plantnode® installed on two of 28 machines, GSF experienced a 20 percent productivity improvement within a three-month period. After implementation, the company had its longest continuous run of 2 hours and 31 minutes, which occurred over a shift change, and maintained 98.6 percent of target run speed during a three-day multi-shift continuous period. The average run speed of 54 cases an hour also increased to 64 cases per hour. “We set production records during the trial,” says Milligan. “We knew that real-time data would help us improve performance but we were shocked by how well performance improved just by measuring it and making people aware.”

With the successful implementation in Conyers, GA, Golden State Foods is planning to roll out Plantnode® Enterprise across their operations.

ABOUT GOLDEN STATE FOODS
Golden State Foods (http://www.goldenstatefoods.com) is one of the largest diversified suppliers to the foodservice industry, servicing more than 20,000 restaurants from three continents. With approximately 3,000 employees worldwide, GSF’s core businesses include: processing and distribution of liquid products, meat products, produce,bakery and other services, providing a variety of networked solutions for the total supply chain spectrum.

ABOUT SHOPLOGIX
ShoplogixTM (http://shoplogix.com) is the proven world leader in the rapid time to value delivery of performance management solutions that produce breakthrough profitability for manufacturers. The Shoplogix Plantnode® Performance Suite delivers sustainable results through role-based intelligence, linking operational effectiveness to strategic decision-making. Shoplogix solutions form the foundation for continuous improvement by providing manufacturers with the tools to remove operational inefficiencies, drive growth and increase profitability.

Press Contact:
Tracy Robertson
Director of Marketing
Shoplogix Inc.
1-877-469-9994 Ext. 118
pr@shoplogix.com


Fresenius Medical Care Achieves 5% Productivity Gain in Just 30 Days with ShoplogixTM

Rapid ROI on Critical Production Line Prompts Plant-Wide Deployment of Shoplogix’s Plantnode® Solution

MISSISSAUGA, ON – July 22, 2009 – Marketwire

Shoplogix is pleased to announce that Fresenius Medical Care, the world’s largest provider of dialysis services and products, increased productivity at its Ogden, Utah manufacturing facility by 5% in just 30 days using Shoplogix’s Plantnode RPM solution. Based on the rapid success of the Plantnode RPM solution, Fresenius Medical Care will be implementing the solution in all its dialyzer production lines at it’s Ogden facility.

Fresenius Medical Care seeks to maintain a world-class operation within the current manufacturing climate that is characterized by constant, aggressive measurement and improvement of Overall Equipment Effectiveness (OEE). As part of its efforts to further optimize plant performance, Fresenius selected the Plantnode solution to automate existing manual data collection efforts, improve data accuracy and increase productivity.

Prior to implementation, the company undertook the Shoplogix Sudden Impact program, which is a 30 day initiative that demonstrates the capabilities of Plantnode. During this program, Fresenius deployed four Plantnodes on a single dialyzer production line to automate the collection, evaluation and display of machine data in real-time. The result was a 5% productivity gain, an outcome which surpassed Fresenius’ initial goal of a 1% to 1.5% productivity improvement.

Rudy Valencia, the Director of Dialyzer Manufacturing at the Ogden Plant, says the product has already exceeded expectations: “From operators to managers, Plantnode makes accurate and reliable machine data highly visible and easily accessible to everyone; this ensures all workers play a role in improving operational performance,” says Valencia. “We are extremely pleased with the results we’ve achieved to date with Plantnode. As we expand our implementation plant-wide, we are building the foundation for a new way to measure and sustain continuous improvements at our production sites.”

Martin Ambrose, CEO at Shoplogix, says that plant operators can use the Plantnode Solution even in the current economic climate to make significant improvements to their productivity: “In the face of today’s economic slowdown, global leaders such as Fresenius Medical Care recognize the critical need to achieve sustainable operational improvements,” says Ambrose.  “With Plantnode, Fresenius realized productivity improvements in just one month, supporting the company’s focus on operational excellence.”

ABOUT FRESENIUS MEDICAL CARE

Fresenius Medical Care is the world’s largest integrated provider of products and services for individuals undergoing dialysis due to chronic kidney failure, a condition that affects more than 1,770,000 individuals worldwide. Through its network of 2,448 dialysis clinics in North America, Europe, Latin America, Asia-Pacific, and Africa, Fresenius Medical Care provides dialysis treatment to 187,476 patients around the globe. Fresenius Medical Care is also the world’s leading provider of dialysis products such as hemodialysis machines, dialyzers, and related disposable products. Fresenius Medical Care is listed on the Frankfurt Stock Exchange (FME, FME3) and the New York Stock Exchange (FMS, FMS/P).

For more information about Fresenius Medical Care, visit the company’s website at http://www.fmc-ag.com.

ABOUT SHOPLOGIX

Shoplogix is a leading provider of real-time performance management solutions that optimize manufacturing processes to reduce costs and increase profitability. Shoplogix solutions form the foundation for continuous improvement by providing manufacturers with the tools to rapidly improve plant performance and the technology to sustain productivity.

For more information visit, http://www.shoplogix.com

Press Contact:
Tracy Robertson
Director of Marketing
Shoplogix Inc.
1-877-469-9994 Ext. 118
pr@shoplogix.com


 

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Contact Us

Shoplogix Inc. 2626 Argentia Rd. Mississauga, Ontario Canada L5N 5N2 Tel: 905.469.9994 T/F: 877.469.9994 Fax: 905.469.9970 info@shoplogix.com

About Us

Shoplogix is the leading developer of manufacturing performance management solutions designed to enable manufacturers to reduce operating costs, increase manufacturing profitability and drive rapid time to value.

Our patented Plantnode® solution is the market’s only
integrated technology solution, combining the power of
software analytics with the strength and stability of
embedded technology.

Seeing our customers uncover their hidden potential to
realize dramatic performance improvements inspires us to continue to innovate in order to help them to further escalatetheir success.

Shoplogix was founded in 2002, and is headquartered in
Mississauga, Ontario Canada.