Posts Tagged ‘overall equipment effectiveness’

Get Connected! Top 3 Reasons to Join the Machine Truth & OEE Linkedin group

 

1) Get advice:

On OEE:

• Solicit feedback on your OEE measurement strategy

• Get advice on what to include (and not include) in your OEE calculations

• Seek suggestions on how to uncover ‘low hanging fruit’ to improve your OEE

On Real-time Visibility between the Shop Floor and Corporate:

• Inquire about best practices on feeding real-time production data into the ERP system

• Request feedback from peers on your data collection process

2) Network and share best practices:

Interact with other manufacturing professionals. Post questions and find out what your peers are doing to improve operational excellence. Through Q&A and content sharing, build your network of ‘go to people’ for advice and feedback.

3) Research:

Access materials such as white papers, case studies, OEE calculators and research reports – all helpful resources in the planning and execution of your operational excellence initiatives.

Sign up today: http://www.linkedin.com/groupRegistration?gid=2209488 and capitalize on the opportunity to make connections and increase overall manufacturing performance.

 

 

Michael Dedrick

Michael Dedrick is the Marketing Campaign Specialist at Shoplogix Inc.
Follow us on Twitter @shoplogix
Join our Machine Truth Blog on Linkedin

 



Shoplogix Brings the Manufacturing Shop Floor to the Executive Suite with Plantnode Enterprise

Accurate Role-Based Intelligence Drives Immediate and Sustainable Benefits

Mississauga, ON – February 9, 2010 – Marketwire

Shoplogix is pleased to announce Plantnode Enterprise, an intuitive real-time performance management solution that delivers operational and financial benefits to manufacturers in just days.  Plantnode Enterprise provides support for corporations wanting to establish company-wide standards for measuring manufacturing productivity. This new platform brings actionable operational intelligence to the broader regional, divisional and corporate audiences.

Plantnode Enterprise collects real-time data across multiple lines, plants and geographies, enabling standardization and comparison of efficiencies from job to job, plant to plant or employee to employee. Data can be rolled up or drilled down by machine type, individual plant or geographical region, or it can be viewed corporate-wide.

“Now management teams can look at their performance based on uniform, truthful data so they can compare apples to apples and make more informed business decisions,” says Martin Ambrose, president and CEO, Shoplogix. “Plantnode Enterprise also gives managers an opportunity to identify improvements and best practices in one plant that can then be implemented across an organization.”

Global packaging leader, Greif, is deploying the technology company-wide in 90 plants across 30 countries. “Our current method of driving improvement didn’t provide visibility into all losses of efficiency, but Plantnode Enterprise provides an unbiased way to measure effectiveness and capacity planning across our network of plants.” “says Travis Groff, vice president of OpEx Worldwide, Greif. “We want to take our operational efficiency to the next level. Using Shoplogix we have already seen improvement in our initial plants where OEE (Overall Equipment Effectiveness) has increased by 10-15 percent and downtime has been reduced by 8-12 percent.”

Plantnode Enterprise provides several powerful new features, including customizable Executive Dashboards and hundreds of role-based reports that can be set up and shared with colleagues through the “Favourites Sharing” functionality.  Reports can be automatically pushed to Blackberry or iPhone devices providing easy access to important information for busy executives. Plantnode Enterprise delivers rapid time to value, yielding intelligence to improve operations within weeks and enabling ROI (return on investment) within three to six months. “In these difficult economic times, accurate information can help manufacturers make the right decisions,” says Ambrose. “We’re dedicated to helping our customers stay competitive.”

ABOUT SHOPLOGIX

Shoplogix is the proven world leader in rapid time to value performance management solutions to produce breakthrough profitability.  The Shoplogix Plantnode Performance Suite delivers sustainable results through role-based intelligence and links operational effectiveness to strategic decision-making to competitive advantage.  Shoplogix solutions form the foundation for continuous improvement by providing manufacturers with the tools to remove operational inefficiencies, drive growth and increase profitability.  For more information, visit http://www.shoplogix.com/.


Accurate Data – The Foundation for Continuous Improvement Programs

Continuous Improvement Series – Part 2 of 5

The foundation for integration of Continuous Improvement programs into day to day management activities is accurate and unbiased data. Unbiased data is not subject to interpretation but objectively represents the actual activities on the shop floor. Accurate data captures not just what went on but creates an understanding of what problems occurred and when so organizations can understand how they can improve.

You cannot fix what you cannot seeYou Cannot Fix What You Cannot See

One undeniable truth in manufacturing is that you can’t fix what you can’t see. With unbiased accurate data organizations can shine a light on the plant floor and create a common understanding of what is truly happening across all employees in the facility. How organizations implement this is driven largely by where there is benefit. Ideally organizations would monitor all machines and all steps in the process at the same time. In reality there may be critical process points where the first pass at collecting accurate data can yield the most benefits.

Start with the Key Bottlenecks

Organizations should be examining how to implement accurate data collection programs to maximize the return to the organization. To start pick the key bottlenecks in the facility and use the knowledge gained from accurate, unbiased performance data at these points to create a road map of where next to go on the floor.

What constitutes accurate data is also important. There are basic production data elements that are necessary such as idle time, production rate, quantity produced quantity scrapped and speed loss where machine run rate is below standard. These basic elements are often assembled into analytical tools such as Overall Equipment Effectiveness, OEE. To provide a decision making foundation companies need to look to more detail than these high level measures of productivity.

Accurate and unbiased data means tracking the source of idle time, identifying problems and the scope of problems that impair production efficiency. This analysis provides the road map for an organization, illustrating which problems will yield maximum benefit when they are eliminated. Once those are resolved accurate data will point the way to the next series of benefits the shop floor could realize by improving their processes.

Environmental Factors

It is also important to recognize that many different environmental factors may also be influencing production. Temperature, humidity, vibration could all be critical factors that should be monitored as an indicator of production health.

Employees too can be an influence on problems. Being able to examine data is important, in particular to see shift over shift performance. Getting visibility into the type of problems occurring by shift can point manufacturers to training and environmental problems.

Accurate data does create a foundation to expose production processes and problems and create a road map for any continuous improvement program.


Fresenius Medical Care Achieves 5% Productivity Gain in Just 30 Days with ShoplogixTM

Rapid ROI on Critical Production Line Prompts Plant-Wide Deployment of Shoplogix’s Plantnode® Solution

MISSISSAUGA, ON – July 22, 2009 – Marketwire

Shoplogix is pleased to announce that Fresenius Medical Care, the world’s largest provider of dialysis services and products, increased productivity at its Ogden, Utah manufacturing facility by 5% in just 30 days using Shoplogix’s Plantnode RPM solution. Based on the rapid success of the Plantnode RPM solution, Fresenius Medical Care will be implementing the solution in all its dialyzer production lines at it’s Ogden facility.

Fresenius Medical Care seeks to maintain a world-class operation within the current manufacturing climate that is characterized by constant, aggressive measurement and improvement of Overall Equipment Effectiveness (OEE). As part of its efforts to further optimize plant performance, Fresenius selected the Plantnode solution to automate existing manual data collection efforts, improve data accuracy and increase productivity.

Prior to implementation, the company undertook the Shoplogix Sudden Impact program, which is a 30 day initiative that demonstrates the capabilities of Plantnode. During this program, Fresenius deployed four Plantnodes on a single dialyzer production line to automate the collection, evaluation and display of machine data in real-time. The result was a 5% productivity gain, an outcome which surpassed Fresenius’ initial goal of a 1% to 1.5% productivity improvement.

Rudy Valencia, the Director of Dialyzer Manufacturing at the Ogden Plant, says the product has already exceeded expectations: “From operators to managers, Plantnode makes accurate and reliable machine data highly visible and easily accessible to everyone; this ensures all workers play a role in improving operational performance,” says Valencia. “We are extremely pleased with the results we’ve achieved to date with Plantnode. As we expand our implementation plant-wide, we are building the foundation for a new way to measure and sustain continuous improvements at our production sites.”

Martin Ambrose, CEO at Shoplogix, says that plant operators can use the Plantnode Solution even in the current economic climate to make significant improvements to their productivity: “In the face of today’s economic slowdown, global leaders such as Fresenius Medical Care recognize the critical need to achieve sustainable operational improvements,” says Ambrose.  “With Plantnode, Fresenius realized productivity improvements in just one month, supporting the company’s focus on operational excellence.”

ABOUT FRESENIUS MEDICAL CARE

Fresenius Medical Care is the world’s largest integrated provider of products and services for individuals undergoing dialysis due to chronic kidney failure, a condition that affects more than 1,770,000 individuals worldwide. Through its network of 2,448 dialysis clinics in North America, Europe, Latin America, Asia-Pacific, and Africa, Fresenius Medical Care provides dialysis treatment to 187,476 patients around the globe. Fresenius Medical Care is also the world’s leading provider of dialysis products such as hemodialysis machines, dialyzers, and related disposable products. Fresenius Medical Care is listed on the Frankfurt Stock Exchange (FME, FME3) and the New York Stock Exchange (FMS, FMS/P).

For more information about Fresenius Medical Care, visit the company’s website at http://www.fmc-ag.com.

ABOUT SHOPLOGIX

Shoplogix is a leading provider of real-time performance management solutions that optimize manufacturing processes to reduce costs and increase profitability. Shoplogix solutions form the foundation for continuous improvement by providing manufacturers with the tools to rapidly improve plant performance and the technology to sustain productivity.

For more information visit, http://www.shoplogix.com

Press Contact:
Tracy Robertson
Director of Marketing
Shoplogix Inc.
1-877-469-9994 Ext. 118
pr@shoplogix.com


 

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Contact Us

Shoplogix Inc. 2626 Argentia Rd. Mississauga, Ontario Canada L5N 5N2 Tel: 905.469.9994 T/F: 877.469.9994 Fax: 905.469.9970 info@shoplogix.com

About Us

Shoplogix is the leading developer of manufacturing performance management solutions designed to enable manufacturers to reduce operating costs, increase manufacturing profitability and drive rapid time to value.

Our patented Plantnode® solution is the market’s only
integrated technology solution, combining the power of
software analytics with the strength and stability of
embedded technology.

Seeing our customers uncover their hidden potential to
realize dramatic performance improvements inspires us to continue to innovate in order to help them to further escalatetheir success.

Shoplogix was founded in 2002, and is headquartered in
Mississauga, Ontario Canada.